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Dubawa da ƙididdige ƙididdigewa na kayan aikin waya da gurguwar tashoshi

Tare da saurin haɓaka kayan aikin lantarki, motoci da sauran fasahohin lantarki, kasuwar buƙatun kayan aikin waya na ci gaba da haɓaka.A lokaci guda, yana kuma sanya buƙatu mafi girma akan ayyuka da inganci kamar ƙarami da nauyi.
Masu zuwa za su gabatar muku da abubuwan da suka wajaba don tabbatar da ingancin kayan aikin waya.Hakanan yana gabatar da shari'o'in aikace-aikacen ta amfani da sabon tsarin microscope na dijital na 4K don cimma babban abin dubawa, aunawa, ganowa, ƙima mai ƙima da haɓaka ingantaccen aiki.

igiyar igiya

Kayan aikin waya waɗanda mahimmancinsu da buƙatunsu ke girma lokaci guda

Harshen waya, wanda kuma aka sani da igiyar igiya, wani sashi ne da aka samar ta hanyar haɗa haɗin wutar lantarki da yawa (samar da wutar lantarki, sadarwar sigina) da ake buƙata don haɗa kayan lantarki zuwa dam.Yin amfani da masu haɗin haɗin gwiwa waɗanda ke haɗa lambobi da yawa na iya sauƙaƙe haɗin kai yayin hana haɗin kai.Idan muka dauki motoci a matsayin misali, ana amfani da na'urorin waya 500 zuwa 1,500 a cikin mota, kuma wadannan na'urorin wayar za su iya taka rawa iri daya da tasoshin jini da jijiyoyi.Rashin lahani da lalata kayan aikin wayoyi zasu yi tasiri sosai akan inganci, aiki da amincin samfurin.
A cikin 'yan shekarun nan, samfuran lantarki da kayan aikin lantarki sun nuna yanayin daɗaɗɗa da yawa.A fagen kera motoci, fasahohi irin su EV (motocin lantarki), HEV (motocin hadaddiyar giyar), ayyukan taimakon tuki dangane da fasahar sawa, da tuƙi mai cin gashin kai suma suna haɓaka cikin sauri.Dangane da wannan bangon, buƙatun kasuwa na kayan aikin waya na ci gaba da haɓaka.Dangane da bincike na samfur, haɓakawa da masana'antu, mun kuma shiga cikin neman rarrabuwar kawuna, ƙarami, nauyi mai nauyi, babban aiki, ƙarfin ƙarfi, da sauransu, ƙoƙarin saduwa da sabon zamani na buƙatu daban-daban.Don saduwa da waɗannan buƙatun kuma da sauri samar da sababbin samfurori masu inganci da ingantattun kayayyaki, ƙima yayin bincike da haɓakawa da kuma duba bayyanar yayin aikin masana'anta dole ne ya dace da daidaito mafi girma da buƙatun sauri.
Makullin inganci, haɗin tashar waya da duba kamanni
A cikin tsarin kera na'urorin wayar hannu, kafin a hada masu haɗin waya, bututun waya, masu kariya, ƙulla wayoyi, ƙuƙumi da sauran abubuwan haɗin gwiwa, muhimmin tsari wanda ke ƙayyade ingancin kayan aikin wayar yana buƙatar aiwatar da shi, wato, haɗin tashar tasha. wayoyi.Lokacin haɗa tashoshi, ana amfani da matakan "crimping (caulking)", "welding matsi" da "welding".Lokacin amfani da hanyoyin haɗin kai daban-daban, da zarar haɗin ya kasance mara kyau, yana iya haifar da kurakurai kamar rashin aiki da ƙarfi da faɗuwar ainihin waya.
Akwai hanyoyi da yawa don gano ingancin kayan aikin waya, kamar yin amfani da “Wire Harness Checker (continuity detector)” don bincika ko akwai katsewar wutar lantarki, gajeriyar kewayawa da sauran matsaloli.
Koyaya, don gano takamaiman matsayi da dalilai bayan gwaje-gwaje daban-daban da kuma lokacin da gazawa ta faru, ya zama dole a yi amfani da aikin haɓaka aikin na'urar microscope da na'urar microscopic don yin dubawa na gani da kimanta sashin haɗin tashar.Abubuwan duba bayyanar don hanyoyin haɗin kai daban-daban sune kamar haka.
Abubuwan duba bayyanar don crimping (caulking)
Ta hanyar robobi na masu sarrafa tagulla na tashoshi daban-daban, igiyoyin igiyoyi da sheaths suna kutsawa.Yin amfani da kayan aiki ko kayan aiki mai sarrafa kansa akan layin samarwa, ana lanƙwasa masu jan karfe da aka haɗa da su ta hanyar "caulking."
[Kayan duba gani]
(1) Waya Core tana fitowa
(2) Tsawon waya mai tsayi
(3) Yawan karar kararrawa
(4) Tsawon kwano mai fita
(5) Tsawon yankewa
(6)-1 lankwasawa sama/(6)-2 lankwasawa ƙasa
(7) Juyawa
(8) Girgiza kai

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Tukwici: Ma'auni don yin la'akari da ingancin crimped tashoshi shine "tsawo mai tsayi"

Bayan da m crimping (caulking) da aka kammala, da tsawo na tagulla-clad sashe a crimping batu na na USB da sheath shi ne "crimping tsawo".Rashin yin kutsawa bisa ga ƙayyadadden tsayin datsewa na iya haifar da rashin kyamar wutar lantarki ko kebul na USB.

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Tsayi mai tsayi fiye da ƙayyadaddun bayanai zai haifar da "ƙarƙashin crimping," inda waya za ta yi sako-sako da tashin hankali.Idan darajar ta kasance ƙasa da ƙayyadaddun ƙimar, zai haifar da "cutarwa mai yawa", kuma mai sarrafa tagulla zai yanke cikin ainihin waya, yana haifar da lalacewa ga ainihin waya.

Tsawon tsinke shine kawai ma'auni don inferring yanayin kumfa da ainihin waya.A cikin 'yan shekarun nan, a cikin mahallin miniaturization na waya harnesses da bambance-bambancen kayan da ake amfani da su, ƙididdige yawan gano ainihin yanayin waya na crimp m cross-section ya zama muhimmiyar fasaha don gano lahani daban-daban a cikin tsarin crimping. .

Abubuwan dubawa na bayyanar da walda mai matsa lamba
Zuba waya mai sheathed a cikin tsaga kuma haɗa shi zuwa tasha.Lokacin da aka shigar da waya, kwafin zai tuntuɓar kuma za a soke shi ta ruwan da aka sanya a tsaga, yana haifar da aiki da kuma kawar da buƙatar cire kwafin.
[Kayan duba gani]
(1) Wayar ta yi tsayi da yawa
(2) Ratar da ke saman waya
(3) Direbobin da ke fitowa gaba da bayan kayan sayar da kayan
(4) Matsa lamba cibiyar walda diyya
(5) Rashin lahani a cikin murfin waje
(6) Lalacewar da nakasar takardar walda
A: murfin waje
B: takardar walda
C: waya

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Abubuwan dubawar bayyanar walda
Za'a iya raba sifofin tasha masu wakilci da hanyoyin sarrafa kebul zuwa "nau'in ramin tin" da "nau'in ramin zagaye".Tsohon yana wucewa da waya ta tashar tashar, kuma na ƙarshe ya wuce kebul ta cikin rami.
[Kayan duba gani]
(1) Waya Core tana fitowa
(2) Rashin ƙarfin aiki na solder (rashin isasshen dumama)
(3) Solder briding (wuce kima sayar da)

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Abubuwan aikace-aikace na duba kayan aikin waya na dubawa da kimantawa
Tare da ƙanƙantar kayan aikin waya, dubawar bayyanar da kimantawa bisa girman kallo suna ƙara wahala.
Keyence's ultra-high-definition 4K tsarin microscope na dijital "na iya inganta ingantaccen aiki yayin da ake samun babban matakin haɓaka haɓakawa, dubawar bayyanar da kimantawa."
Zurfin kira na cikakken firam mayar da hankali kan abubuwa masu girma uku
Harshen waya abu ne mai girma uku kuma ana iya mayar da hankali ne kawai a cikin gida, yana da wahala a gudanar da cikakken dubawa da kimantawa wanda ke rufe dukkan abin da aka yi niyya.
Tsarin microscope na dijital na 4K "jerin VHX" na iya amfani da aikin "navigation real-time kira" aikin don yin aiki mai zurfi ta atomatik kuma kama hotuna 4K mai girma-high-definition tare da cikakken mayar da hankali kan duk maƙasudin, yana sauƙaƙa aiwatar da daidai kuma. ingantaccen lura da haɓakawa, dubawar bayyanar da kimantawa.

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Ma'aunin warp na kayan aikin waya

Lokacin aunawa, dole ne a yi amfani da microscope kawai, amma kuma dole ne a yi amfani da wasu kayan auna iri-iri.Tsarin aunawa yana da wahala, mai ɗaukar lokaci kuma yana ɗaukar aiki.Bugu da ƙari, ba za a iya yin rikodin ƙimar da aka auna kai tsaye a matsayin bayanai ba, kuma akwai wasu matsaloli dangane da ingancin aiki da aminci.

Tsarin microscope na dijital na 4K "jerin VHX" an sanye shi da kayan aiki iri-iri don "ma'auni mai girma biyu".Lokacin auna bayanai daban-daban kamar kusurwar kayan aikin waya da tsayin dakakken yanki na crimped m, ana iya kammala ma'aunin tare da ayyuka masu sauƙi.Yin amfani da "VHX Series", ba za ku iya cimma ma'auni masu yawa kawai ba, amma kuma adanawa da sarrafa bayanai kamar hotuna, ƙimar lambobi, da yanayin harbi, inganta ingantaccen aiki sosai.Bayan kammala aikin ceton bayanai, har yanzu kuna iya zaɓar hotuna da suka gabata daga kundin don yin ƙarin aikin auna akan wurare da ayyuka daban-daban.

Auna kusurwar shafin yaƙi na igiya ta amfani da tsarin microscope na dijital 4K "jerin VHX"

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Yin amfani da nau'ikan kayan aikin "2D Dimension Measurement", zaka iya cika ma'aunin ƙididdiga cikin sauƙi ta danna kusurwar dama.
Lura da core caulking waya ba ya shafa da karfe surface mai sheki
Shafi da tunani daga saman karfe, kallo na iya faruwa a wasu lokuta.
Tsarin microscope na dijital na 4K "Jerin VHX" yana sanye da "kawarwar halo" da "ayyukan cirewar halo na annular", wanda zai iya kawar da tsangwama wanda ke haifar da kyalkyali na saman ƙarfe da kuma lura daidai da fahimtar yanayin caulking na ainihin waya.

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Zuƙowa juzu'i na ɓangaren cauling na kayan aikin wayoyi
Shin kun taɓa samun cewa yana da wahala a mai da hankali daidai kan ƙananan abubuwa masu girma uku kamar caulking na waya yayin duba kamanni?Wannan yana sa ya zama da wahala sosai don lura da ƙananan sassa da tarkace masu kyau.
Tsarin microscope na dijital na 4K "VHX Series" an sanye shi da mai canza ruwan tabarau mai motsi da ruwan tabarau na HR mai ƙarfi, mai iya jujjuya haɓaka ta atomatik daga sau 20 zuwa 6000 don cimma "zuƙowa mara kyau."Kawai yi ayyuka masu sauƙi tare da linzamin kwamfuta ko mai sarrafawa a hannu, kuma za ku iya hanzarta kammala kallon zuƙowa.

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Tsarin kallo na zagaye-zagaye wanda ke gane ingantaccen lura da abubuwa masu girma uku
A lokacin da lura da bayyanar kayayyaki uku kamar cutar, aikin canza kusurwa na abin da aka yi niyya sannan dole ne a daidaita shi daban don kowane kusurwa.Ba wai kawai zai iya mayar da hankali a cikin gida ba, yana da wuyar gyarawa, kuma akwai kusurwoyi waɗanda ba za a iya lura da su ba.
Tsarin microscope na dijital na 4K "jerin VHX" na iya amfani da "tsarin kallo duka" da "madaidaicin matakin X, Y, Z na lantarki" don ba da tallafi ga ƙungiyoyi masu sassauƙa na shugaban firikwensin da matakin da ba zai yiwu ba tare da. wasu microscopes..
Na'urar daidaitawa tana ba da damar daidaitawa da sauƙi na gatura uku (filin kallo, axis juyi, da axis na karkatarwa), ba da damar kallo daga kusurwoyi daban-daban.Bugu da ƙari, ko da an karkatar da shi ko juyawa, ba zai tsere daga filin kallo ba kuma ya ajiye abin da ake nufi a tsakiya.Wannan yana inganta ingantaccen aikin lura da bayyanar abubuwa masu girma uku.

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Binciken sifar 3D wanda ke ba da damar ƙididdige ƙididdige ƙimar tashoshi

Lokacin lura da bayyanar gurɓatattun tashoshi, ba wai kawai ya zama dole a mai da hankali a cikin gida kan manufa mai girma uku ba, har ila yau akwai matsaloli kamar rashin daidaituwa da aka rasa da kuma karkatar da ƙimar ɗan adam.Don maƙasudai masu girma uku, ana iya kimanta su ta hanyar ma'auni mai girma biyu kawai.
Tsarin microscope na dijital na 4K "jerin VHX" ba zai iya amfani da bayyanannun hotuna na 4K kawai don kallo mai girma da ma'aunin girma mai girma biyu ba, amma kuma yana iya ɗaukar sifofin 3D, yin ma'aunin girman girman uku, da yin ma'aunin kwane-kwane akan kowane ɓangaren giciye.Ana iya kammala bincike da auna siffar 3D ta hanyar ayyuka masu sauƙi ba tare da ƙwararren mai amfani ba.Yana iya lokaci guda cimma ci-gaba da ƙididdige ƙima na bayyanar crimped tashoshi da kuma inganta yadda ya dace na aiki.

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Ma'auni ta atomatik na sassan kebul ɗin caulked

Tsarin microscope na dijital na 4K "Jerin VHX" na iya amfani da kayan aikin auna iri-iri don sauƙin kammala ma'aunai ta atomatik daban-daban ta amfani da hotunan giciye da aka kama.
Misali, kamar yadda aka nuna a cikin hoton da ke ƙasa, yana yiwuwa a auna ta atomatik kawai ainihin yankin waya na sashin guntun giciye.Tare da waɗannan ayyuka, yana yiwuwa a hanzarta gano ainihin yanayin waya na ɓangaren caulking wanda ba za a iya kama shi ta hanyar ma'aunin tsayin daka da kuma lura da sashe kadai ba.

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Sabbin kayan aikin don amsawa da sauri ga buƙatun kasuwa

A nan gaba, buƙatun kasuwa na kayan aikin waya zai ƙaru.Don saduwa da buƙatun kasuwa masu tasowa, sabon bincike da haɓakawa, samfuran haɓaka ingancin inganci da tsarin masana'antu dole ne a kafa bisa ga saurin gano bayanai da sauri.


Lokacin aikawa: Dec-26-2023