Kamar yadda ake amfani da masu gudanar da kayayyaki na aluminum, wannan nazarin labarin, da kuma yin nazari game da aiwatar da hanyoyin haɗi na gari.
01 Overtiview
Tare da cigaban aikace-aikace na kayan aikin aluminium a cikin basing na wirware na motoci, amfani da masu gudanar da aluminium maimakon masu gudanar da tagulla na al'ada yana ƙaruwa sosai. Koyaya, a cikin aikace-aikacen aiwatar da wayoyi na alumla, cirewa na lantarki, da kuma hadayar da abu mai kyau, da kuma jagorancin abu ɗaya da dole ne a fuskance su yayin aiwatar da aikace-aikacen. A lokaci guda, aikace-aikace na wayoyi na aluminum suna biyan bukatun na belin taya na tagulla. Kaddarorin lantarki da kayan aikin injin don guje wa lalata aikin.
Don magance matsaloli kamar lalata lantarki, da kuma ɗaukar kaya na ciki yayin aikace-aikacen da aka tsara, walda, walda, da walda.
Mai zuwa bincike ne da kwatancen aiwatar da ka'idojin haɗin haɗi da tsarin waɗannan nau'ikan haɗi huɗu.
Welding 02 da walwala da kuma matsin lamba
Weldingwararren fata da shiga tsakani, da farko yi amfani da sandunan ƙarfe na tagulla, sannan a tambura sanduna na tagulla don ƙirƙirar haɗin tagulla don ƙirƙirar haɗin yanar gizo. Hanyoyin ruwa na aluminum suna da siffa don kamawa da laifin aluminum ƙarshen, da jan ƙarfe da tashoshin alumla. Sa'an nan kuma an saka mayatun aluminum cikin ƙarshen ƙasan ƙarfe na tagulla da hydraulally sun yi laifi da ke tsakanin gargajiya na gargajiya, kamar yadda aka nuna a hoto 1.
Idan aka kwatanta da sauran siffofin haɗin, waldigen gogewa da kuma matsin lamba waldia na tagulla na yankin aluminum na gefe na tagwayen tagulla da sanduna aluminum. Welding farfajiya shine mafi yawan aiki da wuya, yadda yakamata a kula da matsalar Thermal Creep ta haifar da ciyawar da ke tattare da silinama da aluminium. , Bugu da kari, da samuwar yankin na Alloy shima ya kamata su guji lalata na lantarki wanda ya haifar da ayyukan ƙarfe daban-daban tsakanin jan ƙarfe da aluminum. Mai zuwa da aka saba da bulo na zafi shrink don ware gishiri fesa da tururi, wanda kuma ya kamata ya guji abin da ya faru na lalata lantarki. Ta hanyar hydraulic aikata amfani da waya na aluminium da kuma ƙarshen matattarar kayan kwalliyar aluminium da kuma auren saiti na aluminium da kuma tsakanin su na cikin aluminium na ƙarshen. Haɗin welding yana inganta aikin lantarki na haɗin kai kuma yana samar da mafi mahimmancin aikin injiniya.
03 Jiki mai Kyau
Welding na gogewa yana amfani da bututun aluminum zuwa maƙarƙashiya kuma tsara mai gabatar da aluminum. Bayan yanke ƙarshen fuskar, ana yin walwala da farfadowa tare da takin tagulla. Welding Haɗin tsakanin mai ɗaukar waya da tashar tagulla an kammala ta hanyar walda, kamar yadda aka nuna a hoto na 2.
Weldingwararru masu gogewa yana haɗa da wayoyi masu alumin. Na farko, an sanya bututun alumeum a kan jagorancin waya na aluminum ta hanyar laifi. An yi nasarar tsarin mai gudanar da mai gudanar da mai gudanar da aikin ta hanyar yin laifi don samar da madaidaicin madauwari. Daga nan sai layin da aka ba da shi ya lalace ta hanyar kammala aikin. Shiri na walda filaye. A ƙarshen ƙarshen murfin tagulla shine tsarin haɗin lantarki, kuma ƙarshen ƙarshen shine saman hanyar walda na tagulla na tagulla. Welding Haɗin saman takin tagulla da walda filaye na aluminum waya suna welded kuma an siffata filaye don kammala tsarin haɗin windows wireum waya.
Idan aka kwatanta da sauran siffofin haɗin, masu amfani da gogewa suna tsara haɗi tsakanin tashoshin tagulla da aluminum ta hanyar fitowar tagulla, yadda aka yi amfani da tagulla da aluminum. Da tagullin-alumin-alumin-aluminum mai walƙiya ana rufe shi da tubalin zafi mai narkewa a cikin mataki na gaba. Ba za a fallasa yankin ba da iska da danshi, ci gaba da rage lalata. Bugu da kari, da yankin welding shine inda aluminum ke da tagulla an haɗa kai tsaye zuwa tagulla na tagulla ta hanyar walda, wanda yadda ya kamata ya kara aiwatar da karfi da kuma mai da sauki tsari.
Koyaya, rashin burin da ya faru a cikin haɗi tsakanin kayan waya da tagogi-na aluminum, wanda ke da ƙarancin walƙiyar kayan aiki na musamman da keɓancewar ƙwararrun masana'antun waya. Abu na biyu, a cikin walwala yayin aiwatarwa, tsarin monofilation na waya yana kai tsaye weldal weldal, sakamakon shi da fitina a cikin yankin mai amfani da wayar. Kasancewar ƙura da sauran impurities zasu shafi ingancin waldi na ƙarshe, yana haifar da rashin ƙarfi a cikin kayan haɗin lantarki da lantarki na haɗin yanar gizon waldi.
04 ultrasonic welding
Ultrasonic walda na wayoyi na aluminium yana amfani da kayan aikin walda na ultrasonic don haɗa wayoyin alayen alumini da tashoshin tagulla. Ta hanyar babban-mitar ercillation na walda na kayan aiki na ultrasonic welding, ana nuna alamun tagulla da hanyoyin tagulum da filayen tagulla an nuna a cikin Hoto na 3.
Ultrason teliding haɗin haɗin shine lokacin da iri-sos masu laushi da tashoshin tagulla na ultrasular ultrasular ultrasul. Tsoro da tashin hankali tsakanin jan ƙarfe da aluminium kammala dangane da jan ƙarfe da aluminium. Domin duka tagulla da aluminum suna da wani yanki mai cike da baƙin ciki na fuska, a cikin yanayin maye gurbin crosros Layer, yadda ya kamata a guje wa abin da ya faru na lalata lantarki. A lokaci guda, a lokacin aiwatar da waldi na ultrasonic, ana cire hauhawar saitar da ke tsakanin gonar sillila na ɗaukar hoto, wanda ya inganta kaddarorin lantarki na haɗin.
Idan aka kwatanta da sauran siffofin haɗin, kayan welding welding kayan aiki ne wanda aka saba amfani da kayan masana'antar waya. Ba ya buƙatar sabon wurin saka hannun jari na kadara. A lokaci guda, tashoshin suna amfani da tashoshin tagwaye na tagwaye, kuma tashar tashoshin tana ƙasa, don haka yana da mafi kyawun farashi. Koyaya, rashin galihu ma wanzu. Idan aka kwatanta da sauran siffofin haɗin, ultrasonic welding yana da rauni na kayan aikin injin da juriya matalauta. Sabili da haka, ana bada shawarar amfani da haɗi mai amfani na ultrasonic a wuraren matsanancin matsananciyar ƙarfi.
05 plasma walding
Plasma walda yayi amfani da tashar tagulla da kuma wayoyi na aluminium don haɗawa da kuma rage yankin welding, kamar yadda aka nuna a hoto na 4.
Plasma walding na aluminium da farko yana amfani da walda na filaye na tagrana, da masu laifi da kuma saurin ɗaukar abubuwan masu gudanar da alumping. Filin walma plasma yana samar da tsari na ganga bayan laifi, sannan kuma yankin waldal ɗin ya cika da Skill tare da Stock-feshi, da ƙarshen ƙarshen yana kara zinc-dauke da wani soja. A karkashin meradiation na plasma arc, mai dauke da kayan masarufi yana mai zafi kuma yana narke, sannan kuma shiga cikin aikin waya don ɗaukar tashar tashar tagulla da wayoyi aluminium.
Plasma walding wayoyi na alumini ya kammala haɗin sauri tsakanin wayoyi na aluminium da tashar tagulla ta hanyar yin laifi, samar da ingantattun kaddarorin. A lokaci guda, yayin aiwatar da laifi, ta hanyar matsawa sharudda na 70% zuwa 80%, rage yawan abubuwan haɗin yanar gizon, da kuma hana tsayayyen abubuwan da aka haɗa. Sa'an nan kuma ƙara zinc-dauke da Skiller zuwa karshen yankin yanki, da kuma amfani da katako na plasma don intradipate da zafi yankin welding. Mai yawan gwal mai ɗauke da kayan abinci mai zafi yana mai zafi kuma yana narkewa, kuma sojan ya cika rata a cikin yankin da ya yi aiki, ya ci gishirin ruwa fesa ruwa, cimma ruwan gishiri fesa ruwa a cikin yankin yankin. Nunin tururuwa na hana cutar da cutar ta lalata daga cututtukan lantarki. A lokaci guda, saboda mai sayar da mai sayar da soja ya ware kuma an samar da buledisa, wanda yadda ya dace da hadarin ƙara yawan juriya a karkashin zafi da sanyi. Ta hanyar Welding na yankin yankin, aikin lantarki na yankin haɗin yana inganta yadda ya kamata, kuma kayan aikin naúrar su ma ana ci gaba da haɓaka.
Idan aka kwatanta da sauran siffofin haɗin, plasma walsing su tashar tagulla da aluminium wanda ya karfafa Layer Layer kuma ya karfafa Layer Layer kuma ya karfafa welding Layer kuma ya karfafa welding Layer da aluminum. Kuma mai karfafa Layer ya rufe bakin karshen fuskar mai ba da mai ba da izini saboda tashar tagulla da danshi, ci gaba da rage lalata. Bugu da kari, Welding Welding Layer da karfafa walƙiyar walƙiyar taguwar tagulla da kayan kwalliyar aluminum, yadda ya dace da tsari mai sauki. Koyaya, rashin galihu ma wanzu. Aikace-aikacen Plasma Welding zuwa kayan masana'antar kayan wuta na waya yana buƙatar kayan aikin da ke ƙarƙashin kayan walda daban, wanda ke da ƙarancin kayan aiki a cikin ƙayyadaddun kadarorin kayan masana'antar waya. Abu na biyu, a cikin plasma walding, wanda aka kammala shi ta hanyar daukar mataki. Tsarin gib ɗin a yankin mai laifi ba shi da alaƙa, sakamakon ingancin ƙarshen walwala a cikin Welding ɗin Welding a cikin yankin lantarki da na inji.
Lokaci: Feb-19-2024